top of page
Osseo Group logo

Master Chairside Splint Manufacturing–Maximise Profits and Streamline Your Workflow with Digital Splint Production

Writer's picture: Stuart AndertonStuart Anderton

Join us for an intensive, hands-on training session that will equip you with the skills and confidence to produce high-revenue chairside splints in-house using the Aoralscan 3, Aoralscan Elite, CreSplint 2.0, and AccuFab-CEL.


This fast-paced, practical course will guide you through the complete digital workflow, from scanning and designing to manufacturing and finishing splints for your practice. You will learn how to deliver same-day splints, reduce costs, and take full control over quality and customisation – all while boosting profitability.


Why Bring Splint Manufacturing In-House?


Higher Profit Margins - Splints are among the most profitable dental appliances, typically priced between $500–$1,200 per case, with minimal material costs.


Faster Turnaround - Traditional splint fabrication can take weeks. With in-house 3D printing, you can produce splints on the same day or the next.


Cost Savings - Eliminate lab fees and shipping costs while maintaining full control over quality and customisation.


Better Patient Experience - Provide patients with precise, comfortable splints in a single visit – improving compliance and satisfaction.

Cresplint 2.0 appliance visualised in the AccuWare slicer software

What You Will Learn


  • Digital Scanning – Capture high-accuracy scans with the Aoralscan 3 and Elite, enhanced by AI-assisted automation.

  • Effortless Splint Design – Learn how CreSplint 2.0 simplifies the process while allowing full control for customisation.

  • 3D Printing with AccuFab-CEL – Produce durable, high-precision splints in under an hour using this advanced MSLA printer.

  • Post-Processing and Finishing – Master techniques for polishing, curing, and refining to create professional-quality splints.

  • ROI Breakdown and Business Strategy – Discover how in-house splint production can increase your revenue and cut costs.


Course Schedule


Date: Saturday, 14 April 2025

Time: 08:30 – 17:00

Location: Osseo Group HQ, F47 2 Slough Avenue, Silverwater NSW

CPD: 8 Credits


Morning Session: Introduction and Digital Scanning


08:30 – 09:00 | Welcome and Course Overview

  • Digital splint workflow overview

  • ROI and profitability of in-house production


09:00 – 09:30 | Digital Splint Production Essentials

  • Traditional versus digital methods

  • Overview of Aoralscan 3, Aoralscan Elite, CreSplint 2.0 and AccuFab-CEL


09:30 – 10:15 | Hands-On: Digital Scanning

  • Scanning a study model with Aoralscan

  • AI-assisted scan alignment and optimisation


10:15 – 10:30 | Morning Tea Break


Mid-Morning Session: Splint Design with CreSplint 2.0


10:30 – 11:15 | Introduction to CreSplint 2.0

  • User interface walkthrough

  • Auto Generation versus manual design workflows


11:15 – 12:15 | Hands-On: Designing an Occlusal Splin

  • Step-by-step design process

  • Occlusal adjustment and articulation settings

  • AI-powered automation versus custom fine-tuning


12:15 – 13:00 | Lunch Break


Afternoon Session: 3D Printing and Post-Processing


13:00 – 13:45 | Introduction to AccuFab-CEL and 3D Printing

  • Why AccuFab-CEL: Speed, accuracy, and affordability

  • Setting up a print job with AccuWare

  • One-Click Printing: material selection and automated support generation


13:45 – 14:30 | Hands-On: Printing and Curing the Splint

  • Preparing the printer and loading the resin

  • Printing a splint and discussing best practices

  • Post-print washing and curing process


14:30 – 14:45 | Afternoon Tea Break


Final Session: Finishing, Business Strategy and Certification


14:45 – 15:30 | Post-Processing and Polishing Techniques

  • Removing supports and refining the surface

  • Customising splints with text engraving

  • Achieving a high-gloss finish for patient-ready results


15:30 – 16:15 | ROI and Business Implementation

  • Cost breakdown: material costs versus lab outsourcing

  • Increasing revenue with in-house production

  • How to integrate digital splint solutions into daily practice


16:15 – 17:00 | Q&A, Certification and Closing Remarks

  • Addressing common challenges and troubleshooting

  • Certification of completion

  • Final discussion and next steps


Why Choose This Course?


  • Learn from Industry Experts: Receive hands-on guidance from professionals experienced in digital splint workflows.

  • Practical Knowledge: Gain the skills necessary to immediately implement digital splint production in your clinic.

  • Boost Your Revenue: Understand the real-world return on investment of bringing splint manufacturing in-house.


Spots are limited – secure your place today! Take control of your splint workflow, increase profitability, and deliver high-quality chairside appliances with confidence.


Date: Saturday, 14 April 2025

Time: 08:30 – 17:00

Location: Osseo Group HQ, F47 2 Slough Avenue, Silverwater NSW

CPD: 8 Credits

Fee: $399


Don't miss this opportunity to master in-house splint manufacturing. Register now to secure your place!




 
bottom of page